Custom Plastic Injection Molding Service

The customer required a new plastic computerised frame solution designed to increase productivity and reduce production costs, whilst maintaining or improving product quality. They wanted this new frame to fulfil several key requirements:

- Improve production efficiency: reduce production time and increase the output capacity of the production line.

- Reduce production costs: Reduce overall production costs by optimising materials and processes.

- Streamline operations: ease of handling and assembly, reducing reliance on manual labour.

- Improve product quality: Ensure durability and stability of the frame and reduce rework.

We recommended a new plastic computer frame to our client, which uses advanced materials and process technology. Specific solutions include:

- Material selection: using high strength engineering plastics with excellent impact resistance and high temperature resistance.

- Process optimisation: An injection moulding process was used to ensure precision and consistency of each part while increasing production efficiency.

- Modular design: The frame is designed as a modular structure, which facilitates quick assembly and disassembly and simplifies the operation process.

- Quality control: Strict quality inspection process is introduced to ensure that each product meets high quality standards. These measures effectively address the customer's pain points in the production process by optimising materials and processes, increasing production efficiency and reducing costs.

The implementation process is divided into several key steps:

Team formation: A dedicated project team was set up, including product designers, process engineers and quality control specialists.

Timing: The project took approximately three months from requirements analysis to final delivery, including design, sample testing and production preparation.

Customer interaction: Regular communication with customers to ensure requirements are accurately understood and met.

Mould making: Develop and make high precision production moulds to ensure product consistency and quality.

Production process: Trial production is carried out to gradually adjust and optimise the production process.

Significant results have been achieved through the implementation of this solution:

Increased productivity: Production cycle time was reduced by 30 per cent and the output capacity of the production line was significantly increased.

Cost reduction: Production costs were reduced by 20%, effectively improving profitability.

Quality Improvement: Product quality consistency improved and rework rate decreased by 15%.

By targeting the main problems encountered by the customer in the production of plastic computer frames, we have successfully improved the customer's production efficiency and product quality, and significantly reduced production costs. This case not only demonstrates our technical strength and the effectiveness of our solutions, but also accumulates valuable experience for similar projects in the future. We look forward to continuing to provide quality products and services to more customers.

Founded in 2020 and based in Suzhou, China, FCE is a certified injection molding service provider (IATF16949 and ISO13485). With a team of experts and advanced technology, we deliver high-quality injection molding solutions across various industries. Our annual sales have grown by over 50% year-on-year, with 90% of our products exported to Europe and the United States.

Our services include:

Precision Injection Molds: High-precision mold design and manufacturing.
Medical Cleanroom Injection Molding & Assembly: Specialized solutions for the medical industry.
Precision Injection Molding: High-accuracy molding for diverse applications.
CNC Machining: Accurate, efficient machining for precise components.
Sheet Metal Fabrication: Comprehensive fabrication including cutting, bending, and stamping.
Assembly Services: Full assembly services to ensure product functionality.
At FCE, we are committed to providing reliable, efficient, and cost-effective solutions to help our clients succeed in competitive markets. Partner with us for precision injection molding and more.