Custom Injection Molding Service

Every year, more than one-third of the food produced globally is wasted before it can be consumed. Our client, Strella, is dedicated to improving this situation. Strella, a pioneering biotechnology company, has developed gas monitoring sensors that are widely used in agricultural warehouses, shipping containers, and supermarkets. These sensors can predict the shelf life of fresh produce, reducing waste and enhancing freshness. With a shared vision of building a better future through practical technology, FCE and Strella work together to combat food waste.

High-Precision Sensor Technology

The gas monitoring sensor developed by Strella integrates various high-precision components, including an antenna, oxygen sensor, and carbon dioxide sensor. These sensors monitor gas concentration levels to detect environmental changes in storage spaces, thereby gauging the freshness of agricultural products. Due to the critical need for airtightness and waterproofing, the sensors impose stringent requirements on engineering design and manufacturing stability.

This is where FCE’s precision injection molding capabilities come into play. The intricate plastic parts needed for the sensors are produced using advanced injection molding techniques, ensuring high accuracy, durability, and compliance with stringent industry standards. Injection molding offers excellent repeatability and can handle complex geometries, which is essential for such high-performance products.

Design Optimization for Efficient Assembly

To meet Strella’s demands, FCE conducts detailed feasibility and tolerance analyses throughout the component design and assembly process. The goal is not only to create highly functional parts but also to ensure ease of assembly and higher yield rates. Injection molding allows for the design flexibility required to optimize component structures, balancing both aesthetic and functional considerations.

Additionally, FCE performs failure mode analysis during the assembly phase, identifying potential issues early on. By optimizing the structural design in the initial stages, the subsequent assembly process is made smoother and more efficient. This proactive approach significantly reduces the risk of defects and improves the overall reliability of the product.

Comprehensive Manufacturing and Assembly Solutions

In addition to manufacturing individual parts, FCE also set up a dedicated assembly line for Strella's products. This line includes electric screwdrivers, testing jigs, programming equipment, and computers for product testing. Each step in the assembly process is meticulously planned, with preset torque levels for screwdrivers and error-proofing measures for components prone to misassembly or omission. This reduces the need for rework and increases the first-pass yield.

During the testing and programming stages, every product is assigned a unique barcode, ensuring data traceability and providing a seamless way to support future maintenance. The combination of injection molding with these rigorous assembly and testing procedures ensures that the final product meets the highest standards of quality and performance.

A Partnership Built on Trust and Innovation

FCE and Strella have been working together for over three years, during which time FCE has consistently provided optimal solutions for materials selection, functional implementation, structural optimization, and packaging. Recognizing this unwavering commitment, Strella awarded FCE the Best Supplier trophy. Both companies support each other in their ongoing efforts to innovate and advance technology, building a better future together.

Through its mastery of injection molding and its robust assembly capabilities, FCE plays a vital role in ensuring Strella's sensors meet their performance targets. From initial design to final assembly, FCE’s expertise helps reduce food waste by ensuring the reliability and precision of gas monitoring systems. This partnership not only strengthens Strella’s mission to combat food waste but also highlights FCE’s commitment to providing the highest quality manufacturing solutions for its clients.