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Custom Structural Design And Assembly Service

Custom Structural Design And Assembly Service

high Precision Insert Molding Service

Customized Insert Molding Services

Electronic Components Metal Insert Molding

Place of Origin:

Suzhou,Jiangsu,China

Brand Name:

FCE

Certification:

ISO9001/TS16949/QS/ISO14001

Model Number:

Structural Design And Assembly

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Product Details
Highlight:

high Precision Insert Molding Service

,

Customized Insert Molding Services

,

Electronic Components Metal Insert Molding

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Product Description
Attribute Description
Service Scope Provides comprehensive solutions from conceptual design to final assembly, including product structural design, component design, and assembly process planning & optimization.
Application Fields Widely used in medical, consumer electronics, automotive, home appliances, and industrial equipment sectors.
Design Capabilities Experienced design team proficient in structural analysis and optimization, offering innovative and efficient structural design solutions based on customer needs.
Material Compatibility Expertise in designing and processing various materials such as plastics, metals, and composites, providing optimal material selection and design solutions.
Assembly Technology Utilizes precision automated and manual assembly techniques to ensure accurate assembly and stable performance of complex products.
Manufacturing Capabilities Equipped with advanced manufacturing equipment, including precision injection molding, CNC machining, laser cutting, and ultrasonic welding, providing high-quality components for assembly.
Validation & Testing Rigorous testing at every stage of design and assembly, including functional testing, structural strength testing, and durability testing to ensure product stability and reliability.
Customization Services Offers highly customized design and assembly services to meet specific customer needs, such as waterproof, dustproof, and shockproof features.
Quality Management Adheres to ISO9001 and ISO13485 quality management systems, ensuring every process and product meets international standards.
Production Speed & Delivery Efficient project management and rapid prototyping capabilities ensure timely delivery of projects and meet tight customer deadlines.

FCE is proud to partner with Strella, a pioneering biotechnology company committed to minimizing global food waste. With over one-third of food being wasted before consumption, Strella addresses this issue through innovation, using advanced gas monitoring sensors. These sensors are applied in agricultural warehouses, transport containers, and supermarkets, where they predict the shelf life of fresh produce, ensuring maximum freshness while reducing waste.

Strella’s High-Precision Sensor Technology
Strella's sensor system includes high-precision components like antennas, oxygen sensors, and carbon dioxide sensors. By monitoring gas concentrations, these sensors track the environmental changes in storage spaces, helping to gauge the freshness of agricultural products. The complex nature of this system requires sensors to have exceptional sealing and waterproofing qualities, making engineering design stability and production consistency critical.

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FCE’s Comprehensive Solutions
FCE’s partnership with Strella goes beyond manufacturing individual components. We offer a complete assembly solution, ensuring the final product is fully assembled, programmed, tested, and delivered in its final form to Strella. This integrated approach guarantees that all sensors meet Strella's strict performance and quality standards.

From the initial component design to the assembly line process, FCE conducted detailed feasibility and tolerance analysis. With a focus on seamless assembly and higher yield rates, FCE worked to optimize the design of each component to align with both functional and aesthetic requirements. This also included an extensive Failure Mode and Effects Analysis (FMEA) to ensure smooth operations in later stages of assembly.

Advanced Assembly Line Setup
To meet the high production standards required for Strella’s sensors, FCE established a dedicated assembly line equipped with advanced tools and equipment, including electric screwdrivers, custom test fixtures, programming devices, and computers for testing.Every detail was carefully planned, from setting the proper torque for screwdrivers to preventing assembly errors. The process minimizes rework and ensures a high first-pass yield rate.
Each sensor is individually coded and data is tracked, ensuring traceability for every product. This provides Strella with the assurance that all product data is available and easily accessible for future maintenance.
A Strong, Long-Term Partnership
FCE and Strella have maintained a strong partnership for over three years, during which FCE has continually provided the best possible solutions—from material selection and functionality optimization to structural enhancements and packaging strategies. This ongoing collaboration earned FCE the Best Supplier award from Strella, a testament to our shared values of innovation, quality, and sustainability.
Together, FCE and Strella are leading the way in reducing food waste and building a better future through technological innovation and close collaboration.

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