Injection Molding for Composite Steel Stud Framing Brackets

We’ve been collaborating with our Canadian customer, Container Modification World, for over three years. They are experts in developing innovative solutions for replacing metal brackets in containers with more efficient alternatives. For this particular product, we are excited to share the following details:

Material:
The composite material used for this product is PA66 + 30% GF-V0, which combines nylon resin (PA66) with 30% glass fiber (GF) and offers a V0 fire rating. This high-performance material is developed by Toray Inc., Japan, and is an excellent replacement for traditional metal brackets.

Material Selection Process:
Through extensive collaboration with our customer, we explored multiple material options. Given the harsh environmental conditions (both hot and cold) in which the product operates, many materials could not meet the required standards. With over 20 years of injection molding experience, we recommended PA66 + 30% GF-V0, a material we know will perform reliably under these conditions.

Key Benefits of This Material:

Durability & Insulation:
This composite material is highly durable and provides superior thermal insulation. It helps maintain a consistent internal temperature in the container, keeping it cool during the summer and warm in the winter.

High Strength & Stiffness:
The addition of 30% glass fiber significantly enhances the mechanical properties of PA66, improving tensile strength, stiffness, and impact resistance. This makes it a robust and reliable material for demanding applications.

Cost Efficiency:
By choosing this composite material over metal brackets, customers can achieve up to 50% cost savings. The performance and longevity of plastic brackets make them a highly economical alternative to metal, without compromising on strength or reliability.

We’re proud to offer this solution to Container Modification World and continue to build on our successful partnership.

About FCE

Located in Suzhou, China, FCE specializes in a broad range of manufacturing services, including injection molding, CNC machining, sheet metal fabrication, and box build ODM services. Our team of white-haired engineers brings extensive experience to every project, supported by 6 Sigma management practices and a professional project management team. We are committed to delivering exceptional quality and innovative solutions tailored to your specific needs.

Partner with FCE for excellence in CNC machining and beyond. Our team is ready to assist with material selection, design optimization, and ensuring your project achieves the highest standards. Discover how we can help bring your vision to life—request a quotation today and let us turn your challenges into achievements.