Place of Origin:
Suzhou, Jiangsu, China
Brand Name:
FCE
Certification:
ISO13485:2016/IATF16949:2016/GB/T19001-2016/IS09001:2015
Model Number:
Custom Over Molding Service
FCE: Delivering Excellence in Automotive Part Manufacturing through Over Molding, IATF16949, and Advanced Quality Control
At FCE, we pride ourselves on our comprehensive quality control processes and our commitment to delivering top-tier products that meet the highest industry standards. Certified with IATF16949, our stringent quality management system has consistently earned the trust and satisfaction of our clients. This has led to long-standing partnerships with customers who rely on FCE to develop and manufacture their most demanding and complex products.
One of our recent projects involved the production of a high-quality automotive door handle. This part required a specialized over molding process, combining both hard and soft plastic materials. The soft plastic section also needed a textured surface, as it forms part of the external aesthetic of the vehicle. The dual demands of meeting stringent visual requirements and ensuring product durability presented a significant challenge.
Precision in Mold Design and Manufacturing
To meet these challenges, FCE utilized its expert mold design capabilities and cutting-edge manufacturing technologies. Given the importance of surface appearance and dimensional accuracy, our design team incorporated extra material allowances for the textured surface in the mold design. This step was crucial to achieving the required surface finish and ensuring that the final product met the precise dimensions expected by the client.
The mold’s core was constructed from imported heat-treated steel, ensuring durability and precision throughout the manufacturing process. Additionally, FCE used only the highest-quality materials from industry-leading brands for the remaining components. This, coupled with our state-of-the-art processing equipment, allowed us to guarantee the highest levels of precision and surface finish.
Structured Quality Control through APQP and PPAP
FCE follows a rigorous timeline that adheres to our client's requirements, strictly following the APQP (Advanced Product Quality Planning) process. At every stage— from raw material procurement, trial production, and testing, to mold cycle validation, packaging verification, and PPAP (Production Part Approval Process) review— we meticulously tracked progress to ensure the project stayed on schedule.
We also conducted a six-month post-production yield tracking, ensuring that the product maintained consistent quality and met the established expectations throughout the production phase. By implementing this comprehensive approach, FCE ensures that every project is not only completed to the customer’s satisfaction but also meets the predefined internal performance targets.
Unmatched Product Traceability
Another key strength of FCE is our product traceability system. For every batch of products we produce, FCE maintains detailed records that can be traced back to specific production shifts, time frames, personnel, process parameters, raw material batch numbers, and inspection records. These records are kept for over five years, with a ten-year retention for products with special requirements.
This robust traceability system is an essential component of our quality control, enabling us to provide full transparency and quick identification of any issues should they arise, ensuring rapid corrective actions.
Exceeding Expectations through Advanced Technology and Rigid Management
FCE’s over molding expertise, combined with our IATF16949 certification, PPAP process adherence, and state-of-the-art manufacturing technologies, allows us to continually exceed client expectations in the automotive sector. By employing rigorous project management and advanced quality control measures, we deliver high-precision automotive parts that meet the exacting standards of today’s automotive industry.
Our ability to integrate stringent quality management with innovative manufacturing solutions and comprehensive traceability further reinforces FCE as a trusted partner in automotive part manufacturing. We remain committed to delivering excellence at every stage of the product lifecycle, ensuring that our clients continue to receive the highest quality solutions that meet their most demanding requirements.
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