Place of Origin:
Suzhou, Jiangsu, China
Brand Name:
FCE
Certification:
ISO9001/ISO14001
Model Number:
Custom CNC Machining Service
|
Attribute Category |
Detailed Description |
|---|---|
| Materials | - Aluminum - Stainless Steel - Brass - Copper - Titanium - Plastics (ABS, POM, Nylon, etc.) |
| Machining Capabilities | - 3-Axis Machining - 4-Axis Machining - 5-Axis Machining - Precision Milling - Turning - Drilling |
| Tolerances | - Standard Tolerance: ±0.005 mm - High Precision Tolerance: ±0.002 mm |
| Surface Finishes | - Anodizing - Powder Coating - Sandblasting - Polishing - Plating (Nickel, Chrome, etc.) - Painting |
| Production Volume | - Prototypes - Small Batch Production - Mass Production |
| Secondary Operations | - Threading - Tapping - Boring - Reaming - Welding |
| Quality Control | - In-Process Inspection - Final Inspection - Dimensional Verification - Surface Finish Testing - Material Certification |
| Lead Time | - Rapid Prototyping: 3-7 days - Standard Production: 2-4 weeks |
| Industries Served | - Aerospace - Automotive - Medical Devices - Electronics - Consumer Products - Industrial Equipment |
| File Formats Supported | - CAD Files (STEP, IGES, DWG, DXF) - 3D Models (STL, OBJ) - PDF Drawings |
| Packaging & Shipping | - Custom Packaging Solutions - Labeling & Barcoding - Global Shipping with Tracking |
| Support Services | - Design for Manufacturability (DFM) Feedback - Material Selection Assistance - Engineering Consultation - Post-Machining Assembly |
FCE offers a comprehensive CNC Machining Service, dedicated to providing efficient and high-quality solutions for our clients. Our CNC Machining Service stands out due to several key features:
Free DFM Feedback and Instant Quotes: Our expert team offers free design for manufacturability feedback and instant quotes, ensuring your CNC Machining Service project gets started quickly.
A Wide Variety of Materials for Machining: Our CNC Machining Service covers a broad selection of materials, both metals and plastics, to meet diverse machining needs.
Rapid Prototyping: With our CNC Machining Service, we can complete prototype production within one day, helping you quickly validate your design.
High-Volume Production: Our CNC Machining Service can produce over 1,000 pieces within days, ensuring timely delivery of your project.
All-in-One Order Management: Our CNC Machining Service offers comprehensive order management, with every stage from design to production meticulously handled by our professional team.
Choosing FCE's CNC Machining Service means you'll enjoy a professional, fast, and reliable one-stop solution, ensuring the successful completion of your project.
Common Materials Used in CNC Machining
Metal Materials:
Aluminum: 6061, 7075, 2024 – Lightweight, high strength, corrosion-resistant, easy to machine.
Stainless Steel: 304, 316, 17-4 PH – Corrosion-resistant, high strength, heat-resistant.
Carbon Steel: 1018, 1045 – High strength, wear-resistant, low cost.
Brass: C360 – Good mechanical properties, corrosion-resistant, easy to machine.
Copper: High electrical and thermal conductivity, good ductility.
Titanium: Ti-6Al-4V – High strength, lightweight, corrosion-resistant, biocompatible.
Plastic Materials:
ABS: High strength, good impact resistance, easy to machine.
Polycarbonate (PC): High strength, transparency, heat-resistant.
Nylon (PA): High strength, wear-resistant, good self-lubrication.
Delrin (POM): High rigidity, wear-resistant, low friction coefficient.
Polyethylene (PE): HDPE, LDPE – Good chemical resistance, low friction coefficient.
Polypropylene (PP): Good chemical resistance, higher melting point.
PEEK: High strength, high heat resistance, chemical-resistant.
Composite Materials:
Carbon Fiber: High strength, lightweight, good rigidity.
Glass Fiber: High strength, corrosion-resistant, lower cost.
CNC Machining Processes
Milling: Removes material using a rotating multi-edge tool. Suitable for machining planes, grooves, holes, gears, and various complex shapes.
Turning: Involves rotating the workpiece and using a single-edged tool to remove material. Mainly used for machining shafts, discs, and other rotational parts.
Drilling: Uses a drill bit to create circular holes in the workpiece, extendable to boring and tapping.
Grinding: Removes material using a high-speed rotating abrasive wheel, for processing high-precision surfaces on high-hardness materials.
Boring: Expands the diameter or improves the precision of an existing hole, suitable for high-precision holes.
Tapping: Creates internal threads in a hole using a rotating tap, suitable for manufacturing threaded connectors.
Wire EDM: Uses a charged thin metal wire to cut materials under an electric field, suitable for machining complex shapes and high-hardness materials.
EDM: Removes material through electrode discharge, suitable for machining complex shapes and high-hardness materials.
Laser Cutting: Melts and cuts materials using a high-energy laser beam, suitable for precise and complex cutting tasks.
Waterjet Cutting: Uses a high-pressure water stream and abrasive to cut materials, suitable for cutting various materials without creating a heat-affected zone.
Engraving: Uses precision tools to carve text, patterns, and other markings on the workpiece surface, commonly used for identification and decoration.
Heat Treatment: Involves heating and cooling processes to alter the physical and mechanical properties of materials, commonly used to improve material hardness and strength.
Surface Treatment: Includes painting, anodizing, and electroplating to improve the appearance, corrosion resistance, and wear resistance of the workpiece.
CNC Machining Applications
CNC Machining is widely used across various industries, including:
Automotive Industry:
Engine Components: Cylinder heads, pistons, crankshafts.
Chassis and Suspension Systems: Control arms, brackets, structural components.
Interior Trim Parts: Dashboards, buttons, ventilation outlets.
Aerospace:
Aircraft Structural Parts: Wing spars, fuselage frames, door components.
Engine Parts: Turbine blades, combustion chambers, nozzles.
Satellite and Spacecraft Components: Shells, brackets, antenna assemblies.
Medical Devices:
Surgical Instruments: Scalpels, forceps, bone saws.
Implants: Artificial joints, dental implants, bone plates, screws.
Medical Equipment: Housings, internal parts of diagnostic devices, precision devices like infusion pumps.
Electronics and Electrical:
Enclosures and Frames: Computer cases, server racks, router housings.
Heatsinks and Cooling Devices: CPU heatsinks, liquid cooling components.
Connectors and Plugs: High-precision connectors for circuit boards and devices.
Consumer Goods:
Household Appliance Parts: Internal components, housings for washing machines, refrigerators, microwaves.
Sporting Goods: Golf club heads, bicycle parts, fitness equipment.
Electronic Products: Smartphone cases, watch components, headphone parts.
Energy Industry:
Oil and Gas Equipment: Drill bits, valves, pump housings.
Renewable Energy Equipment: Wind turbine blades, solar panel brackets.
Nuclear Industry Parts: Reactor components, high-precision control devices.
Industrial Equipment:
Machinery Components: Machine tool parts, jigs, precision fixtures. FCE offers a comprehensive CNC Machining Service, dedicated to providing efficient and high-quality solutions for our clients. Our CNC Machining Service stands out due to several key features:
Free DFM Feedback and Instant Quotes: Our expert team offers free design for manufacturability feedback and instant quotes, ensuring your CNC Machining Service project gets started quickly.
A Wide Variety of Materials for Machining: Our CNC Machining Service covers a broad selection of materials, both metals and plastics, to meet diverse machining needs.
Rapid Prototyping: With our CNC Machining Service, we can complete prototype production within one day, helping you quickly validate your design.
High-Volume Production: Our CNC Machining Service can produce over 1,000 pieces within days, ensuring timely delivery of your project.
All-in-One Order Management: Our CNC Machining Service offers comprehensive order management, with every stage from design to production meticulously handled by our professional team.
Choosing FCE's CNC Machining Service means you'll enjoy a professional, fast, and reliable one-stop solution, ensuring the successful completion of your project.
Common Materials Used in CNC Machining
Metal Materials:
Aluminum: 6061, 7075, 2024 – Lightweight, high strength, corrosion-resistant, easy to machine.
Stainless Steel: 304, 316, 17-4 PH – Corrosion-resistant, high strength, heat-resistant.
Carbon Steel: 1018, 1045 – High strength, wear-resistant, low cost.
Brass: C360 – Good mechanical properties, corrosion-resistant, easy to machine.
Copper: High electrical and thermal conductivity, good ductility.
Titanium: Ti-6Al-4V – High strength, lightweight, corrosion-resistant, biocompatible.
Plastic Materials:
ABS: High strength, good impact resistance, easy to machine.
Polycarbonate (PC): High strength, transparency, heat-resistant.
Nylon (PA): High strength, wear-resistant, good self-lubrication.
Delrin (POM): High rigidity, wear-resistant, low friction coefficient.
Polyethylene (PE): HDPE, LDPE – Good chemical resistance, low friction coefficient.
Polypropylene (PP): Good chemical resistance, higher melting point.
PEEK: High strength, high heat resistance, chemical-resistant.
Composite Materials:
Carbon Fiber: High strength, lightweight, good rigidity.
Glass Fiber: High strength, corrosion-resistant, lower cost.
CNC Machining Processes
Milling: Removes material using a rotating multi-edge tool. Suitable for machining planes, grooves, holes, gears, and various complex shapes.
Turning: Involves rotating the workpiece and using a single-edged tool to remove material. Mainly used for machining shafts, discs, and other rotational parts.
Drilling: Uses a drill bit to create circular holes in the workpiece, extendable to boring and tapping.
Grinding: Removes material using a high-speed rotating abrasive wheel, for processing high-precision surfaces on high-hardness materials.
Boring: Expands the diameter or improves the precision of an existing hole, suitable for high-precision holes.
Tapping: Creates internal threads in a hole using a rotating tap, suitable for manufacturing threaded connectors.
Wire EDM: Uses a charged thin metal wire to cut materials under an electric field, suitable for machining complex shapes and high-hardness materials.
EDM: Removes material through electrode discharge, suitable for machining complex shapes and high-hardness materials.
Laser Cutting: Melts and cuts materials using a high-energy laser beam, suitable for precise and complex cutting tasks.
Waterjet Cutting: Uses a high-pressure water stream and abrasive to cut materials, suitable for cutting various materials without creating a heat-affected zone.
Engraving: Uses precision tools to carve text, patterns, and other markings on the workpiece surface, commonly used for identification and decoration.
Heat Treatment: Involves heating and cooling processes to alter the physical and mechanical properties of materials, commonly used to improve material hardness and strength.
Surface Treatment: Includes painting, anodizing, and electroplating to improve the appearance, corrosion resistance, and wear resistance of the workpiece.
CNC Machining Applications
CNC Machining is widely used across various industries, including:
Automotive Industry:
Engine Components: Cylinder heads, pistons, crankshafts.
Chassis and Suspension Systems: Control arms, brackets, structural components.
Interior Trim Parts: Dashboards, buttons, ventilation outlets.
Aerospace:
Aircraft Structural Parts: Wing spars, fuselage frames, door components.
Engine Parts: Turbine blades, combustion chambers, nozzles.
Satellite and Spacecraft Components: Shells, brackets, antenna assemblies.
Medical Devices:
Surgical Instruments: Scalpels, forceps, bone saws.
Implants: Artificial joints, dental implants, bone plates, screws.
Medical Equipment: Housings, internal parts of diagnostic devices, precision devices like infusion pumps.
Electronics and Electrical:
Enclosures and Frames: Computer cases, server racks, router housings.
Heatsinks and Cooling Devices: CPU heatsinks, liquid cooling components.
Connectors and Plugs: High-precision connectors for circuit boards and devices.
Consumer Goods:
Household Appliance Parts: Internal components, housings for washing machines, refrigerators, microwaves.
Sporting Goods: Golf club heads, bicycle parts, fitness equipment.
Electronic Products: Smartphone cases, watch components, headphone parts.
Energy Industry:
Oil and Gas Equipment: Drill bits, valves, pump housings.
Renewable Energy Equipment: Wind turbine blades, solar panel brackets.
Nuclear Industry Parts: Reactor components, high-precision control devices.
Industrial Equipment:
Machinery Components: Machine tool parts, jigs, precision fixtures.
Conveyor Systems: Conveyor belt rollers, chain components.
Conveyor Systems: Conveyor belt rollers, chain components.
Automation Equipment: Robot arms, sensor brackets.
Mold Making:
Injection Molds: For manufacturing plastic products.
Stamping Dies: For forming metal sheets.
Casting Molds: For metal casting processes.
CNC Machining plays a crucial role across industries by offering high precision, efficiency, and versatility in materials, meeting the complex demands for high-quality parts in various sectors.
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